A site visit yesterday and a lengthy TAC investigation has still not resolved the issue, master discovery happens quickly when all environment variables are set. CPSec is now disabled and the AP attempting to join has lots of message in the log of this type -
Aug 9 07:22:16 dhcpdwrap[1609]: <202086> <INFO> |dhcpdwrap| netlink_arp_changed(): ker_mac 00:24:6c:ca:b2:ee pkt_mac 00:24:6c:ca:b2:ee cip 172.31.201.140
Due for another TAC session today.